Skip to content

Machining

Home
Machining

From UAV components to microwave Sub Harmonically-pumped mixers (SHM), we seek the highest levels of CNC work available using the latest in 3D CAD-CAM software available from GibbsCAM and Espirit.

Specializing in mid to large volume production CNC machining of aluminum, steel, titanium, and alloy steels, we can accommodate a wide variety of parts with a huge work envelope in turning, milling and EDM (wire and sinker).

Quick setup changes have allowed us to greatly reduce the cost to our customers and stay competitive in the industry. We operate 2 manned shifts and a largely unmanned third shift for lights-out machining.

Recently, we have tackled complex jobs with lead times that some would describe as impossible. We are proud to be on the cutting edge of CNC technology and encourage all new customers to come out and take a tour of our facility to experience firsthand the many machining solutions we offer!

Micro Machining

Our micro machining division is unsurpassed. With some of the best machinists in their class using ultra-modern machines like Yasda, Mori Seiki, Matsuura and Kitamura, tolerances of less than .0002 are routine in our climate controlled clean room.

Our Micro team has recorded machining details smaller than .0002″ in size and accurate to .0001 of an inch. These tolerances are verified through the latest microscope measuring systems available from Nikon and View.

The reputation of our micro division speaks for itself with 100% customer satisfaction. We’ve helped customers out of a bind more than a few times!

EDM Machining

EDM machining is one of our many strengths and capabilities. We routinely machine complex 3D shapes with angles up to 45 degrees within a maximum work envelope of 23.6″ x 15.7″ x 16.7″ capable of using wire sizes of .oo4″-.012″ and resolution of +.000002″ (2 Millionths). Our EDM department operates 24 hours a day, 7 days a week.

EDMs are typically used in tool and die production but have many other applications in manufacturing, aerospace and medical industries. Benefits of EDM machining include the ability to machine hard materials that are difficult to machine using traditional techniques. We typically machine pre-hardened materials without having to soften and then reharden. Materials conducive to EDM machining are any electrically conductive metals including Tool Steel (A2, D2, O1, etc.), Aluminum, stainless steel, hastelloy, monel and inconel.

Machining Equipment List

Capabilities Overview

Part sizes 2” — 20”
Commonly held tolerances—0.0005”-0.005”
2-4 week lead time for common materials

Fabritek

Mori Seiki NT 4300/1500SZM

  • 5 axis 2 chucks (15”) 100 Tool Changer
  • 28.7” swing x 59” between centers
  • Lower turret w/live tools & gear hobbing
  • 3.50 Bar Capacity

Press Brake – Wysong FAB60-180 x 12′ + 24″ horn

  • Capacity 1/4 x 10′ to 3/16″ x 12′ Mild steel maximum.
  • Acute angle, hemming, box dies to 3/16″.

Press Brake – Cincinnati 300H x 12′

  • Capacity 1/2″ x 8′ to 3/8 x 12′ Mild steel maximum.
  • Acute angle, hemming, box dies to 3/16″, urethane forming die.

Press Brake – Di-Acro 16 X 96, Capacity 1/4″ x 8′

Cincinnati Model 4310 Mechanical Squaring Shear

  • Mild Steel: 1/2″ thick x 10’0″ long
  • Stainless Steel: 3/8″ thick x 10’0″ long

Rolls-Montgomery RS10-11

  • 1/2″ HR Plt x 10’0″ length to 18″ dia. min.
  • (3) 11″ dia rolls

Rolls (Peck, Stowe & Wilcox 418F)

  • 16 gauge x 48″ length

Rolls (Peck, Stowe & Wilcox 382D)

  • 22 gauge x 30″ length
  • 450 Ampere Miller Pipe Pro RMD/ProPulse TIG / GMAW / GMAW-P / GMAW-S (modified)
  • 450 Ampere Miller Axcess RMD and ProPulse CVDC GMAW
  • 450 Ampere Miller Deltaweld 451 CVDC GMAW
  • 450 Ampere Miller MP-450E CVDC GMAW
  • 300 Ampere Miller Synchrowave ACDC SMAW GTAW
  • 300 Ampere Miller 300A/BP ACDC SMAW GTAW
  • 300 Ampere PowCon Inverter CVDC SMAW GMAW
  • 300 Ampere Miller Trailblazer 44D Portable Diesel AC\DCSMAW GTAW w\Remote High Frequency and WaterCooler.
  • 250 Ampere Miller Dialarc HF ACDC SMAW GTAW
  • 250 Ampere Miller Dialarc HF-P ACDC SMAW GTAW
  • (2) 250 Ampere Miller Trailblazer 250G Portable Gas AC\DC SMAW SMAW GTAW GMAW w/ Remote GMAW wire feeders
  • 225 Ampere Miller Thunderbolt CCAC SMAW
  • (4) 200 Ampere Miller MM-200 CVDC GMAW
  • (3) 250 Ampere Miller MM-250 CVDC GMAW
  • 200 Ampere Miller CP-200 CVDC GMAW
  • 90 Ampere Miller Sidekick CVDC SMAW
  • Taylor/Winfield 50 KVA 13.5″ throat x 4″ Gap.
  • Plasma Cutting Machine, 100 Amp Hypertherm PowerMax 1650 G-3, 3/4″ Steel, 1″ Aluminum, 3/4″ Stainless
  • Plasma – Thermal Dynamics, Cutmaster 40 Amp 1/2″ thk.
  • Eutectic/Castolin Model B Torch
  • Wrap Bender, PINES #2 SERIES 112 ι3″ x 0.109 wall round tubing , 2″ pipe, ∼2-1/2″ square tubing 12″ max radius x 180 deg bend.
  • Ram Type Bender, capacity 1″ dia. x 11 ga. TW Tubing 90 deg. bend
  • One Shot Bender (Enerpac B-340) 1-1/4″ to 4″ tooling for 3/4″ – 2″ hydraulic tubing.
  • Hossfeld Bender #2 – Angles to 2 x 2 x 3/16, Flats to 1/2 x 4 1/2, Bar to 1 1/4 round or square, Pipe & conduit to 2″
  • Koike PLP 2000 with KAR CNC X Control2 Flame Torches, 6′ x 12′, 8″ Max thickness, up to 400 ipm cutting speed.
  • Buffalo, Angle: 3″ x 3″ x 3/8″, Bar 1″ x 6″, Pipe: 2″ Sch 40 pipe 5 BROCH-09 corrected.doc 9/9/2009
  • Paint Room * Binks * 14’w x 26’l x 9’h capacity
  • Paint Booth 10’w X 10’l X 9’ h capacity
  • Ransburg Electrostatic Painting System No 2 gun 100 KV REA IV 60 KV to 95% paint utilization.
  • Abrasive Blast Room *Empire* 650 System 15’w x 40′ l X 12′ h capacity. Environmental systems and automatic media recovery.
  • Abrasive Blast Cabinet *Empire* Glass Bead Pressure System 48″‘l x 36″ w X 30″ h capacity
  • Costruzioni Panel Sander 34″ x 112″ x 8″ 100lb Cap.
  • AEM, Model 137-1HPM 37″ wide
  • Phillips/Haeger 618 Plus (6 ton capacity, 18″ throat depth)
  • Geka Hydraulic, 100SD-24 110 Ton, 24″ throat with Coping Attachment Punch-1 3/8″ dia. thru 7/8″ thick PL, 4″ Max. dia thru 1/4″ Bar Shear-1″ Max Thick (16″) x 24″ Max Width Auto Cycle
  • Hyd-Mech, S-25 w/Auto cycle hydraulic feed
  • Capacity: Rounds: 18″
  • Rectangular or structural shapes: 18″ x 27″
  • Miter cut to 60 deg., 10 hp Blade Drive

Winchester Tool

Mori Seiki NT 4300/1500SZM

  • 5 axis 2 chucks (15”) 100 Tool Changer
  • 28.7” swing x 59” between centers
  • Lower turret w/live tools & gear hobbing
  • 3.50 Bar Capacity

(3) Yasda YMC 430 Micro Center

  • Linear Motor Drive
  • Travel: X-420mm Y-300mm Z-250mm
  • 40,000 RPM spindle
  • 90 Tool Capacity
  • Thermal distortion stabilizing system

Toyoda 630S, HMC

  • 4 axis 2 pallet 60 Tool Changer
  • X1000mm x Y850 x Z750 Travel
  • 39.37” x 33.46” x 29.52” Travel
  • 15,000 rpm Spindle

Matsuura H Plus-630

  • 4 axis 2 pallet 90 Tool Changer
  • X1050mm x Y920 x Z990 Travel
  • 41.3” x 36.2” x 38.97” Travel
  • 12,000 rpm Spindle

Matsuura H Plus-300 PC5, HMC

  • 4 axis 5 pallet 90 Tool Changer
  • 500mm x Y560 x Z500 Travel
  • 19.50” x 22” x 19.50” Travel
  • 20,000 rpm Spindle

Matsuura MC-760VCD

  • Dual Spindle 3 axis 25 Tool Changer
  • 45” x 16” x 19.1” Travel

(3) Mori Seiki Dura Vertical 5100

  • 3 axis 30 Tool Changer
  • 41.3” x 20.9” x 20.1” Travel
  • 12,000 rpm Spindle

Fanuc RoboDrill

  • 3 axis 21 Tool Changer
  • 19.7” x 15.75” x 13” Travel
  • 24,000 rpm Spindle

Kitamura Mycenter 3XiF VMC

  • 3 axis 30 Tool Changer
  • 30” x 18” x 18.1” Travel
  • 20,000 rpm Spindle

Cincinnati Milacron Lancer 2000 VMC

  • 3 axis 30 Tool Changer
  • 30” x 80” x 30” Travel

Cincinnati Milacron Lancer 1250 VMC

  • 3 axis 30 Tool Changer
  • 30” x 50” x 30” Travel Monarch VMC-75B
  • 3 axis 40 Tool Changer
  • 40” x 20” x 24” Travel Fadal VMC 8030HT
  • 3 axis 21 Tool Changer
  • 80” x 30” x 35.5” Travel Fadal VMC 4020
  • 3 axis 21 Tool Changer
  • 48” x 20” x 20” Travel Haas VF-2SS
  • 3 axis 25 Tool Changer
  • 30” x 16” x 24” Travel Haas VF-3 VMC
  • 4 axis 20 Tool Changer
  • 40″ x 20″ x 25″ Travel Haas VF-2 VMC
  • 4 axis 20 Tool Changer
  • 30″ x 16″ x 20″ Travel TRAK DPM
  • 31″ x 17″ x 23.5″ Travel

TRAK FHM 7

  • 60″ x 23″ x 20.5″ Travel

Puma 5100 XLM

  • Max turning diameter: 25.6”
  • Max turning length: 119”
  • Live toolilng

Mori Seiki NZX2000/800SY2

  • Twin Spindle 8″ chucks or 2.5″ Collet
  • Dual turrets with live tooling and Y axis movement
  • 48″ bar feeder

(2) Mori Seiki NL3000Y/700

  • 16” Swing 29″ Between Centers
  • Live tooling with Y axis movement

Daewoo Puma 300

  • 14.5” Swing 51.1 Between Centers
  • Bar Puller

TRAK TRL 2470SX

  • 24” Swing 70” Between Centers

Hardinge Talent

  • 10/78 9” Swing 40” Between Centers

Nardini Fast Trace 220

    • 16″ Swing 40″ Between Centers
  • 450 Ampere Miller Pipe Pro RMD/ProPulse TIG / GMAW / GMAW-P / GMAW-S (modified)
  • 450 Ampere Miller Axcess RMD and ProPulse CVDC GMAW
  • 450 Ampere Miller Deltaweld 451 CVDC GMAW
  • 450 Ampere Miller MP-450E CVDC GMAW
  • 300 Ampere Miller Synchrowave ACDC SMAW GTAW
  • 300 Ampere Miller 300A/BP ACDC SMAW GTAW
  • 300 Ampere PowCon Inverter CVDC SMAW GMAW
  • 300 Ampere Miller Trailblazer 44D Portable Diesel AC\DCSMAW GTAW w\Remote High Frequency and WaterCooler.
  • 250 Ampere Miller Dialarc HF ACDC SMAW GTAW
  • 250 Ampere Miller Dialarc HF-P ACDC SMAW GTAW
  • (2) 250 Ampere Miller Trailblazer 250G Portable Gas AC\DC SMAW SMAW GTAW GMAW w/ Remote GMAW wire feeders
  • 225 Ampere Miller Thunderbolt CCAC SMAW
  • (4) 200 Ampere Miller MM-200 CVDC GMAW
  • (3) 250 Ampere Miller MM-250 CVDC GMAW
  • 200 Ampere Miller CP-200 CVDC GMAW
  • 90 Ampere Miller Sidekick CVDC SMAW

Getting Started

We recommend customers supply complete drawings made professionally.

Customers responding by email are advised to send drawings that can be viewed by AutoCad or SolidWorks but pdf files can be used for budget pricing.

If solid model files are available please supply them.  Models greatly speed up the quoting process and reduce setup time (lower cost to your company).

Requested delivery date.

Specify the level of inspection required.

  • 100% inspection Full documentation
  • 100% inspection no documentation
  • Production lot inspection
  • Other
Contact Us